Diagnostic Reagent Filling Line with Stepper Motor Control Peristaltic Pumps and Servo Technology for Precise Biochemistry Reagent Filling

Product Description:

The Diagnostic Reagent Filling Line is a highly efficient and reliable solution designed specifically for the precise filling and capping of biochemical reagents. Engineered with advanced technology, this system is ideal for industries requiring stringent quality control and consistency, such as pharmaceutical, clinical laboratories, and biochemical manufacturing. As a state-of-the-art biochemistry reagent filler, it ensures that every vial or container is accurately filled and securely capped, minimizing product loss and contamination risk.

One of the standout features of this diagnostic reagent filling machine is its capability to handle a wide range of filling volumes, from 10ml up to 500ml. This flexibility makes it suitable for various reagent types and packaging requirements, accommodating different container sizes with ease. The machine’s precision filling mechanism guarantees consistent volume delivery, which is crucial for maintaining the integrity and efficacy of biochemical reagents used in diagnostic testing.

The reagent filling capping machine is powered by a robust 380V, 50Hz power supply, ensuring stable and continuous operation. Additionally, it utilizes compressed air within the range of 0.4 to 0.8 Mpa to facilitate smooth and efficient filling and capping processes. With a total power consumption of approximately 5KW, subject to actual design specifications, the system is energy-efficient while delivering high performance.

Incorporated into this filling line is an advanced online detection system that enhances operational safety and product quality. The filling and capping machine is equipped with sensors that detect abnormalities such as obviously less filling, missing caps, and crooked caps. Upon detecting any of these issues, the system triggers an automatic alarm and rejects the defective container to prevent it from proceeding further down the production line. Moreover, if three consecutive alarms occur, the machine is programmed to shut down automatically. This feature significantly reduces the risk of batch contamination and ensures that only perfectly filled and sealed reagent containers are produced.

The Diagnostic Reagent Filling Line is designed for ease of integration into existing production workflows, offering a streamlined process from filling to capping. Its user-friendly interface and automation capabilities reduce the need for manual intervention, thereby decreasing labor costs and human error. The machine’s construction uses high-quality materials that comply with GMP standards, ensuring durability and easy cleaning to maintain hygienic production conditions.

Overall, this diagnostic reagent filling machine serves as a comprehensive solution for manufacturers seeking precision, reliability, and efficiency in their reagent packaging operations. Whether filling small volumes or larger batches, the biochemistry reagent filler delivers consistent results that meet strict industry standards. The combination of precise filling, secure capping, and intelligent online detection makes this reagent filling capping machine an indispensable asset for producing high-quality diagnostic reagents.

In summary, the Diagnostic Reagent Filling Line offers exceptional performance through its accurate filling range of 10ml to 500ml, reliable power supply of 380V, 50Hz, and compressed air requirement of 0.4 to 0.8Mpa. Its intelligent online detection system ensures product integrity by automatically alarming and rejecting defective units and shutting down after repeated faults. With a total power consumption around 5KW, it balances efficiency with operational power. This cutting-edge biochemistry reagent filler and diagnostic reagent filling machine is the ideal choice for achieving high standards in reagent filling and capping operations.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Supports wedge-shaped flat biochemistry bottles (R1 and R2), featuring two kinds of biochemical bottles for versatile use
• Operator can insert biochemistry reagent bottles directly into the equipment star wheel for easy loading
• Equipped with various accessories to enhance the filling and labeling process
• Includes a vertical round bottle servo labeling machine for precise and efficient labeling
• Capping power driven by a servo motor for reliable and consistent sealing
• Actual filling volume range from 10ml to 500ml to accommodate different reagent sizes
• Operates with compressed air pressure between 0.4 to 0.8 Mpa
• Ideal for use as a Biochemistry reagent filling capping labeling line and Diagnostic reagent filling machine
• Designed to serve as an efficient Biochemistry reagent filling line in laboratory and production settings

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, manufactured in Qidong, Jiangsu, is a state-of-the-art reagent filler designed to meet the stringent demands of the biochemistry and diagnostic industries. This advanced diagnostic reagent filling machine is ideal for laboratories, pharmaceutical companies, and biochemical manufacturers requiring precise and efficient filling of multi-size round plastic bottles. With certifications including CE, ISO, GMP, UL, TUV, and SGS, the PW-JSGX220 guarantees compliance with international quality and safety standards, making it a trusted choice for critical reagent filling applications.

This biochemistry reagent filler excels in handling a wide range of diagnostic reagents with exceptional accuracy and speed. Its innovative capping system employs a robotic arm that automatically picks up and delivers caps to the pre-capping station, where a pre-rotating angle of at least 360° is achieved before servo capping is performed. This ensures a secure and consistent seal, essential for maintaining reagent integrity. Moreover, the pneumatic bottle fixing mechanism during capping stabilizes the bottles, preventing spillage or damage during the process, which is crucial in diagnostic reagent filling tasks.

Designed for efficiency, the PW-JSGX220 offers a production capacity of approximately 15 to 20 bottles per minute for 100ml containers, supported by a 600mm turntable buffering system before labeling, which streamlines the workflow and enhances overall productivity. Its flexibility in accommodating various bottle sizes makes it suitable for diverse diagnostic reagent packaging needs. The packaging of the equipment in export standard wooden cases ensures safe and secure delivery, with a lead time of 60 working days and a supply ability of 10 units per month. The minimum order quantity is one unit, with price negotiable, and payment terms on TT basis.

The PERWIN reagent filler is perfectly suited for application occasions such as biochemical laboratories, diagnostic reagent manufacturing facilities, pharmaceutical production lines, and research institutions. It supports scenarios where high precision, reliability, and hygiene are paramount, such as the filling of sensitive diagnostic reagents used in medical testing, quality control assays, and biochemistry analysis. By integrating this diagnostic reagent filling machine into production processes, companies can significantly improve filling accuracy, operational efficiency, and product safety, ultimately enhancing the quality and consistency of diagnostic reagents delivered to the market.

Customization:

PERWIN offers customized Product Customization Services for the Diagnostic Reagent Filling Line, model PW-JSGX220, designed and manufactured in Qidong, Jiangsu. Our Diagnostic reagent filling machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring high quality and reliability for your production needs.

This Reagent filler and capper supports multi-size round plastic bottles with an actual filling volume ranging from 10ml to 500ml, and a production capacity of approximately 15 to 20 bottles per minute for 100ml bottles. The filling and capping machine integrates a vertical round bottle servo labeling machine, and utilizes an 800mm diameter turntable for efficient bottle loading.

We provide flexible order options with a minimum order quantity of 1 unit, and a supply ability of 10 pieces per month. Pricing is negotiable to meet your business requirements. The product is securely packaged in export standard wooden cases to ensure safe delivery within 60 working days after order confirmation. Payment terms are TT for your convenience.

Choose PERWIN’s PW-JSGX220 Diagnostic reagent filling machine for a reliable, efficient, and customizable solution to your reagent filling and capping needs.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a comprehensive technical support and service program designed to ensure optimal performance and minimal downtime. We provide installation assistance, calibration, and validation services to guarantee that the equipment meets your production requirements and regulatory standards.

Our team of experienced technicians offers routine maintenance and emergency repair services to keep your filling line operating efficiently. We also provide training programs for your operators and maintenance personnel to enhance their proficiency with the equipment.

Additionally, we supply genuine spare parts and consumables to maintain the reliability and accuracy of your filling process. Remote diagnostics and software updates are available to promptly address any technical issues and keep your system up to date.

We are committed to delivering exceptional customer service and technical expertise to support your diagnostic reagent production needs throughout the lifecycle of your filling line.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded as PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: The product is manufactured in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The Diagnostic Reagent Filling Line is certified with CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for this filling line?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order specifications.

Q5: What are the packaging and delivery details for the Diagnostic Reagent Filling Line?

A5: The product is packaged in export standard wooden cases, with a delivery time of approximately 60 working days.

Q6: What payment terms and supply ability are offered for this product?

A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 units per month.