Product Description:
The Animal Serum Filler is a state-of-the-art piece of Animal Serum Filling Equipment designed to meet the highest standards of precision, hygiene, and efficiency in the filling of animal sera and related products such as FBS (Fetal Bovine Serum). This advanced FBS filling machine is engineered to ensure reliable and accurate filling, combined with robust quality control measures that guarantee product integrity and compliance with stringent industry regulations.
One of the standout features of this Animal Serum Filling Equipment is its innovative bottle feeding and separation system. The bottles are precisely separated by a bottle feeding screw, which is driven by a highly responsive servo motor. This servo-driven mechanism ensures smooth and consistent bottle positioning, minimizing the risk of jams or misfeeds, and allowing for seamless integration into automated production lines. The precise bottle handling supports the machine’s overall efficiency, making it suitable for high-volume filling operations.
The machine operates under compressed air pressure ranging from 0.4 to 0.8 Mpa, providing the necessary force for stable and accurate filling processes. This compressed air system is optimized to maintain consistent filling speeds and volumes, ensuring each vial or bottle receives the exact amount of animal serum required without spillage or wastage. The controlled air pressure also contributes to the longevity and reliability of the equipment by reducing mechanical stress.
Material selection for the Animal Serum Filler is critical to preserve the purity and bioactivity of the serum products. The parts of the machine that come into direct contact with the liquid are constructed from premium 316L stainless steel, which is highly resistant to corrosion and easy to clean, thereby meeting stringent GMP (Good Manufacturing Practice) requirements. In addition to stainless steel, medical-grade polymer materials such as silicone tubes are employed, ensuring biocompatibility and preventing contamination. This careful material choice underscores the machine’s suitability for filling sensitive biological products like animal serum and FBS.
At the heart of the control system is the Siemens 1500 Series PLC for the filling machine, renowned for its reliability, advanced programming capabilities, and user-friendly interface. Other integrated machines in the production line utilize Siemens 1200 PLCs, ensuring cohesive control across the entire filling system. The advanced PLC setup allows for precise control over filling parameters, servo motor operation, and quality inspection processes, enabling operators to customize the machine settings according to specific production needs and regulatory standards.
Quality inspection is a fundamental component of this Animal Serum Filling Equipment. The system includes sophisticated inspection mechanisms that monitor filling volume and capping quality in real time. Any vials or bottles detected with unqualified filling volumes, loose caps, or crooked caps are automatically rejected from the production line, ensuring that only compliant products proceed to packaging and distribution. To further enhance quality assurance, manual light inspection is facilitated under LED illumination with adjustable brightness. This feature allows operators to visually inspect the clarity of the serum and identify any unqualified products that automated systems might miss.
Overall, this Animal Serum Filler combines cutting-edge technology, superior materials, and rigorous quality control to deliver a reliable, efficient, and GMP-compliant solution ideal for the pharmaceutical and biotechnology industries. Whether you are filling FBS or other animal serum products, this FBS filling machine offers unmatched precision and hygiene, helping manufacturers maintain the highest standards in their production processes.
Features:
- Product Name: Animal Sera Filling Machine
- Equipped with high-quality pneumatic components from Festo
- Machine material: The material in direct contact with the liquid is 316L stainless steel or medical polymer materials that meet GMP requirements, such as silicone tubes
- Compressed air requirement: 0.4~0.8Mpa
- Capping torque controlled by servo motor with preset torque on the touch screen (HMI)
- Servo motor automatically tightens the cap if preset torque is not reached
- Servo motor automatically stops capping once the torque is reached or exceeded
- Optional glove box for customer requirements; the filling host Q2 and Q3 areas can be equipped with 2~3 pairs of glove boxes
- Ideal for fetal bovine serum filling machine applications
- Also known as Animal Serum Filler and Animal Sera Aseptic Filling Device
Technical Parameters:
| Capping lift |
A set of high-power servo control, different bottle height specifications, lifting height can be digitally set or adjusted and stored |
| Filling needle lifting |
Servo motor is used to control the filling needle lifting filling. The height of bottles of different specifications can be digitally set or adjusted, and the parameters can be stored to prevent splashing and foaming during filling |
| Capping method |
3 sets of servo motor controlled capping units, each set of capping head servo controlled separately, three-claw capping head. Can reverse loose capping and forward capping for square bottles |
| Production line composition |
Bottle loading power platform + inner package unpacking platform → purification buffer zone (liquid supply area) → decapping → empty bottle weighing + filling + weighing after filling → capping → entering the inspection and rejection area (unqualified weighing, no cap, crooked cap, not tightened inspection, unqualified products enter the dedicated channel, and unqualified products can be specially processed under the laminar flow hood in this area) → automatic film sleeve + heat shrink machine → double side labeling machine → collection platform |
| Printer |
Thermal transfer printers print product information on labels, such as text, numbers, letters, and can print serial numbers designed as barcodes |
| Sleeve labeling machine |
Anti-static device, accurate sleeve labeling, no missing labels, no stuck labels, label length and speed can be adjusted on HMI, three-piece rotating blade design, long life, easy replacement, neat cutting edges |
| Labeling machine |
Single-side vertical labeling machine, horizontal and vertical top pressure positioning, labeling machine accuracy: ±1mm, equipped with thermal transfer machine, alarm and shutdown for missing label products |
| Product specifications |
500ml and 1000ml square Nalgene aseptic bottles with the same cap |
| Inline weight checking |
Weighing before filling + filling + weighing after filling + rejection (adopt Mettler weighing sensor) |
| Sensor |
OMRON + LEUZE |
Applications:
The PERWIN Animal Serum Filling Machine, model PW-ZWGX330, originating from Shanghai, is a state-of-the-art solution designed specifically for the precise and sterile filling of animal sera. This advanced equipment is ideal for veterinary pharmaceutical manufacturers, research laboratories, and animal health product producers who require high standards of hygiene and accuracy in their filling processes. Certified by CE, ISO, GMP, UL, TUV, and SGS, the machine guarantees compliance with international quality and safety standards, making it a reliable choice for critical applications.
In scenarios where sterile filling is paramount, such as producing animal vaccines, diagnostic reagents, or serum-based therapeutics, the PERWIN Animal Serum Filling Machine excels. Its sophisticated measuring method, incorporating 3 sets of peristaltic pumps with a LONGER dual-channel pump head and stepper motor, ensures precise dosing and minimal contamination risk. The inclusion of a 316L stainless steel buffer tank with a 30L capacity meets high-temperature sterilization requirements, facilitating continuous and hygienic operation. The observation window and sterile respirator with a 0.22μm filter allow operators to monitor the filling process closely while maintaining a sterile environment.
This machine is perfectly suited for filling 500ml and 1000ml square Nalgene aseptic bottles with the same cap, commonly used in animal serum packaging. Its OMRON and LEUZE sensors provide accurate detection and control, enhancing operational efficiency and reducing errors. The option to include a weighing platform with a weighing sensor enables precise liquid level control, making it adaptable to various production needs.
Typical application occasions for the Animal Serum Filling Machine include large-scale serum production plants, veterinary pharmaceutical factories, and research institutions focusing on animal health. It is especially useful during the manufacture of serums used in immunization, diagnostic testing, and therapeutic treatments in veterinary medicine. The machine’s supply ability of 10 pieces per month and a delivery time of 90 working days make it suitable for enterprises seeking reliable and timely equipment procurement. Payment terms are flexible with TT, and packaging is done in export standard wooden cases to ensure safe transportation.
Overall, the PERWIN PW-ZWGX330 Animal Sera Filling Machine is an indispensable asset in scenarios demanding sterile, accurate, and efficient filling of animal serum products. Its robust design, advanced technology, and international certifications make it a preferred choice for professionals aiming to maintain high-quality standards in animal health product manufacturing.
Customization:
Brand Name: PERWIN
Model Number: PW-ZWGX330
Place of Origin: Shanghai
Certification: CE, ISO, GMP, UL, TUV, SGS
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Export Standard Wooden Cases
Delivery Time: 90 working days
Payment Terms: TT
Supply Ability: 10pcs/month
The Animal Sera Filling Machine, model PW-ZWGX330 from PERWIN, is an advanced solution designed specifically for the Animal Blood Filler and Animal Plasma Aseptic Filling Line. It ensures high precision filling with an online weighing system offering accuracy between ±0.3% to 0.7%, based on actual tests.
This Animal Sera filling line features a thermal transfer printer capable of printing product information on labels, including text, numbers, letters, and serial numbers formatted as barcodes, ensuring traceability and compliance.
The integrated heat shrink machine uses a high-power electric heating tube that provides fast heating, long service life, high temperature control accuracy, and independent zone temperature control for optimal packaging quality.
Compressed air requirements for the machine are between 0.4 to 0.8 MPa, ensuring smooth operation throughout the filling process.
A unique bottle pushing mechanism is installed at the end of the bottle discharging screw to guarantee that each group of bottles is smoothly discharged after filling, preventing bottle accumulation and facilitating random inspection or sample retention for quality management.
With certifications including CE, ISO, GMP, UL, TUV, and SGS, this machine is reliable and compliant with international standards, suitable for use in animal sera production facilities.
Support and Services:
Our Animal Sera Filling Machine is designed to provide precise and efficient filling solutions for various types of animal sera. To ensure optimal performance and longevity of the equipment, we offer comprehensive technical support and services.
Technical support includes detailed installation guidance, user training, routine maintenance advice, and troubleshooting assistance. Our team of experts is available to help you maximize the machine’s efficiency and address any operational issues promptly.
We also provide regular software updates and hardware upgrades to keep your filling machine up-to-date with the latest technology standards. Preventive maintenance services are available to minimize downtime and extend the lifespan of your equipment.
In addition, we offer customized service plans tailored to your specific production needs, including on-site support and remote diagnostics. Spare parts and accessories compatible with the Animal Sera Filling Machine are readily available to ensure continuous operation.
Our commitment is to deliver reliable and responsive support to help you maintain high-quality production standards and achieve consistent results with your Animal Sera Filling Machine.
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